oldturkey03, I have same problem but when I turn pto it try's to engage I can hear and see somethings working upper side of clutch but nothing to the belt pully, LowCharge $149.99 . The Fora platform includes forum software by XenForo. Change at recommended intervals. Adjust deck belt tension springs as needed. Having said that, its recommended that you charge the battery by jumpstarting the mower. I have the same problem. StarTech. . Do not over-grease. Inspect for engine oil, transmission fluid and radiator coolant leaks. The entire thing inside the gearbox and the treaded jack dome had water damage and corrosion. The pins are used to attach different components of the mower to the deck and rods. The mower should be cleaned after each mowing using compressed air. Since mower decks are universal, many people use them interchangeably but dont focus on the installation. I replaced the pto switch and the same thing happened. Adjust loose bolts, nuts and other components. grasshopper 325d. 95% agree - Good value. Current Bid: USD $5,400.00. Our repair information is a general guide to help you, but for more specific repair information related to your model, check your owners manual. Could it be that seat switch acting up again only not letting PTO start? Turns out, as everyone says, using a hose to clean your mower is a bad idea, well the actuator is not nearly as watertight as it looks. I agree I tried doing that with the last one we had. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Having a tool as substantial in size as a Grasshopper mower can make even large mowing jobs go quickly -- but with that large size comes the issue of how to store and move it. Anyone have any ideas rather than going to buy a reman for over 400 bucks to have it fail again in 2 years. Check that all fittings and clamps seal tightly, and replace if necessary. 1. Once the bent rod is out, put in the new one and screw in the hex nut. Get outdoors for some landscaping or spruce up your garden! I think I will try to hard wire the PTO clutch harness and see if it engages then? Mowing on uneven terrain or inclined surfaces. NOTE: Do not over-service air filter. Your done. After my tech at B&J Small Engines in Montgomery lubed it I doubt he could have hammered more atntin-sieze into the housing. Kevlar-type cord belts are designed to perform throughout multiple seasons in flat-plane deck designs, such as with Grasshopper mower decks. Dull blades reduce quality of cut, increase fuel consumption and cause turf damage. if I want to raise the whole deck to inspect or sharpen the blades, it is necessary to hit the DOWN button. Your riding lawn mower deck is properly leveled when both blade tip measurements taken earlier are equal. Free shipping. The 2305 requires a spreader bar to be installed on the lift arms to keep the arms spread out so the plate on the linkage stays over the lift arm. Step One: Park the Mower. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Steering Right: To steer towards your right hand side, hold the right lever stationary and gradually push the left lever forwards to initiate a slow turn. The lawn mowers are an important part of every garden and its designed with a deck that not only protects the users but also the engine. . Excess grease can damage seals and attract particles that can increase friction and cause overheating, premature wear and component failure. My charging system was not working correctly. Refer to the owner's manual before servicing the transmission or changing filters and fluid. You must log in or register to reply here. Apply wax to help keep dirt and debris from sticking to the exterior while mowing. Grasshopper Model #9861 (61" Mower Deck) SL Deck Stabilizer Rod W/ Mount 321275. Customers also search. I just want someone knowledgeable to confirm electric clutch needs replacing because they are about $300. Note that the machine generally attracts greater traction when driving in the reverse direction. This Bad Boy is a money pit. Thanks for the help!!!! Cutting decks also remove to add a . Replace fuel filter, drain leftover fuel and refill with fresh fuel. Grasshopper mower maintenance work table, Whenever you experience a problem with your Grasshopper mower and you are not able to fix it yourself, you should transport the mower to the closest service station where trained personnel will perform all repair work needed. Gently tap the filter by hand to remove dust and debris. You need to disconnect the spark plug if you want to avoid any unwanted accidents. Grasshopper 721 Zero Turn- Mower Deck Gearbox W/ Shaft 390022. Clear debris from air filter housing. Tire chains are available for 20-inch diameter and smaller turf tires to increase traction for winter usage. I had mine on the charger for several days before I serviced it. Lubricate all grease fittings. Mower will engage but will not drive foward or reverse even without mover engaged, Dec 7, 2017 by Step Cutting. Copyright 2023 eReplacementParts.com Inc. If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. Tested the switch and was certain it was the clutch even though I had jumped the battery to get it started. Following these simple winterization tips will ensure that you'll be ready to make the most of your Grasshopper season after season, year after year. Also, its recommended that you clean the bottom side of the deck properly to make sure grass cutting or other debris isnt jamming the deck. Avoid using attachments like grass-catchers when youre operating over a slope. If fuel stabilizer was not added to the bulk fuel, then it is a good idea to add the proper amount directly into the fuel tank. For this purpose, youve to take out the hex nut on the adjustment rods front side and take out the bent rod. it was around $30 bucks to replace the button. Save my name, email, and website in this browser for the next time I comment. Check the air filter. Apply for Financing Opens in a new tab. It's no big deal, my 2520 does the same thing; the deck settles over 10-15 minutes after I shut off the engine. The Mower Shop, Inc. - Grasshopper Lawn Mower Parts, Hydraulic Bi-Directional Manual Lift 2011 & Older, Electric Lift Control Box and Wiring Diagram, 2007 and Older Electric Lift Assembly (Strap), 2007 and Older Electric Strap Lift Wiring Diagram, 2008 and Newer Electric Lift Assembly (Strap), 2008 and Newer Electric Strap Lift Wiring Diagram, Electric Lift and Electric Spout Assembly. Table 2. In addition, it prevents the spinning blade from projecting the objects. Even if you do you have to make sure that the left lift arm is far enough to the left and made to stay that way by using the chains on the lift arms. I thought it was just my imagination but now when I engage the pto the blades start to spin the the mower shuts down. Remove the mower's air filter and check to see if it needs replacing. Turn the key knob to the side to the ON marking decal after inserting the key to start the engine. My pto will turn the blades off after 2 minutes the relay for the pto under dash is getting hot is that my problem? Someone cut it. There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. . It is connected by a linkage or a rod and helps raise and lower the mower deck. If you are not too familiar with how to operate a zero-turn mower, its recommended that you begin by first practicing the necessary steering controls and maintaining ground speed operations in a suitable open space. How to Lift Grasshopper Mower Decks. Steering and drive levers: The mower has two levers which can be used independently or together in order to move the unit forwards, backwards or turn towards either side. Procedure: 1.) The battery was too weak to engage the blades. If a replacement is needed, always choose a genuine Grasshopper fuel filter to keep your mower running at peak efficiency. Use a disposable shop towel to wipe off any excess grease before use. Website Copyright 2022, The Mower Shop, Inc. For this purpose, you have to remove the deck and locate the bracket by following instructions from the user manual. Look at the left side lower arm on your 3 pt hitch. JavaScript is disabled. To replace the bracket, first remove the mower deck (follow instructions under the "deck adjustment gear" section on this page for this step if needed). On the other hand, if the height adjusting knob is stuck, its recommended that you turn the lockout valve in a counterclockwise direction and raise the hydraulics. This was also blowing fuse under the seat - installed circuit breaker/fuse, May 3, 2018 by Be sure to check the tires for leaks and extreme wear at the end of every mowing season, and repair or replace them as necessary, to prevent sidewall damage from sitting flat over the winter. Just need a kick in the pants to open my eyes. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. These general maintenance guidelines are intended to help you get peak performance and endurance from your mowing equipment throughout mowing season. Clean spark plugs (if a spark ignition engine) and replace, if necessary. Do not straighten bent blades or add weight to blade tips; this can affect airflow and diminish cut quality. You can initiate a steeper zero-degree turn by pulling the right lever towards you and pushing the left lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. A fuel stabilizer such as STA-BIL should be added to all of your bulk fuel purchases throughout the year, and it becomes even more critical during winter months when the unit may sit for many weeks at a time without being used. The industry's toughest spindles. Check that all baffles and shields are installed properly. Your lawn tractor has a cable that connects the lift handle to the mower deck. I've changed the pot switch. Greased the machine and blades with a synthetic grease, sharpened blades, complete & master tune up and oil change, pressure washed, mowed for 2 hours with it, and it was fine. How to Install Blades on 33-inch Troy-Bilt Mower, Adjusting the Cable Brake Tension on a Toro 20017, How to Adjust the Cutting on a Craftsman LT1000 Mower, How to Raise the Blades on a Yard Machine 21 Push Lawn Mower, Grasshopper Mowers: Mid Mount Duramax 4X Rear Discharge Deck, 12 indoor plants you dont need a green thumb to keep alive, How to Locate the Model Number on a Snapper Rear Engine Lawn Mower, How to Accelerate Using a Snapper Riding Lawn Mower, How to Replace Cutting Blades on a Husqvarna GTH220. Consult all equipment service manuals for specific procedures, schedules and replacement parts lists. I've tried turning the height adjusting knob but its hard to turn clock wise. Meaning on is off, and off is on. Only change transmission fluid and filter at specified intervals as outlined in the equipment service manual. Check safety switch . However, if youre not familiar with the process, leveling your deck can be confusing. Its connected by a rod or a linkage and plays a part in lowering and raising the deck. Begin by driving with a low engine speed and gradually work your way up the pace ladder. Inspect cooling system for leaks, and replace seals or hoses, if necessary. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. However, the ideal practice is to set the height adjusting knob to one and it will optimize the decks movement. For air-cooled engines, remove debris from air intake screen and from around cooling fins. $249.99. Rebuilt is 425 I think plus core they dont want them being torn apart. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth . Remove the cable and linkage together, then remove the cable from the linkage itself. To clean the deck thoroughly, spray the underside with a hose and let it soak for 5-10 minutes to soften up. I put a shrink wrap tube on it and rerouted the wire from where it was rubbing. Zero Turn Lawn Mowers Outdoor Power. Try this first. Thats because the mower deck makes sure the engine is protected from debris and grass blades. Next, locate the bracket and deck adjustment assembly, and remove the bolt holding it in position. This is important because you will be using the ground for your measuring foundation. Can you give me some ideas of things to look at? Simply follow these simple steps: Always check engine oil before starting the mower. LOL Thanks curbman. At first, you need to cool down your machine. To replace the cable, first locate the attachment points for this cable and disconnect it. See if it has slipped off the lower arm. Thanks. I know this is an old thread but I was able to repair my actuator on a 2008 lightning. Check transmission fluid level, and add fluid as necessary. Stacey Tumbleson. Bidding history(0 bids) Lot 6132 2005 Zero Tuirn Grasshopper Mower c/w blower attachment & spare wheels/tyres. As I remember my mower deck is controlled by the outer lever. Jul 5, 2020 by Remember that tire pressure can change significantly from the cool morning to the heat of the day. Cold Weather Warm-Up Never run a cold engine at full throttle. Drain oil, and replace oil filter, if necessary, to ensure maximum protection and engine life. Grasshopper . cohenbrian123. That is where the lift linkage is at for the deck. On a level surface, measure the height and angle on all sides, and adjust if necessary. Learning to work with all these steering controls will improve your control and help you learn to operate the mower in a smooth manner. Step 4 - Use a combo square or leveling gauge to measure and compare the left and right sides of your deck. 4. The linkage has a nut that you can tighten to raise the deck and loosen to lower the deck. For liquid-cooled engines, remove debris from air intake screen, and thoroughly clean radiator fins using Grasshopper's low-pressure Radiator Cleaning Wand. Step cutting is usually caused by mower deck damage, improper adjustment, or mower blade damage. I believe the actuator on our 727 came from Warner Linear. The rear PTO will raise and lower but the deck won't work. I took pictures too.the link still looks like its good. 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. The mower deck is designed to raise and go down to make sure the grass is cut properly, but if your mower deck isnt raising or lowering, there are various solutions that you can try! Let me know if it helped. Clean out underside of mower deck. There is no control valve involved in the changeover or lock similar to the 2305. If you don't have a spreader bar or a 26" draw bar, it's not going to work. Operating the steering levers and movement. Regular maintenance helps keep your mowing equipment out in the field and out of the shop. Seat and brake switch quit also! If man had enough horse sense to treat his wife like a Thoroughbred, she'd never grow into an old nag. I also have pto issues on 2006 rzt50. Also check on here. Updated: Tuesday, January 24, 2023 04:53 PM. Any ideas please, Greg Genoff Step 2 Raise the seat to expose the two hydraulic pumps located over each of the wheels. I think Bad Boy's not going to step up and say they have problems with them. Allow deck to thoroughly air dry before storage. It may not display this or other websites correctly. When I engage PTO switch mower blades wont turn. No Buyer's Premium. In some rare cases, the mower deck doesnt work because of the terrain. Out front mowing decks reach under low-hanging obstacles to reduce string trimming needs. 1026R -- 60D mmm -- H120 Loader -- Curtis 150 Tiller -- DR 3 point Chipper -- Howse Middle Buster -- Brinly 16 Blade Disk -- Kodiak 5' Box Blade -- 12-42 lb. You have to remove the bolt thats holding the bracket in position and it will come out. Here is what fixed it. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. Step onto the deck from the ground with your left foot and then over the frame with your right foot, land your feet into the provided footrests on the anti-skid surfaces. The solution is to take out the deck and reinstall it according to the instructions mentioned in the user manual. When stabilizer is added to the fuel tank, allow the engine to run in an open, ventilated area for about 10 minutes to ensure the treated fuel is circulated throughout the fuel system. The PTO will turn on and the blades on the deck will turn. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. my power fold grasshopper is 9 years old and have never had a problem with it so far. The anti-skid surfaces must be replaced when they wear out or lose their friction. Consult owner's manual for proper deck angle to ensure optimal mowing quality. Battery= Perfect. For air-cooled engines, remove debris from air intake screen and from around cooling fins. Grasshopper Lawn Mower Price List 2022. Spark plugs Spark plugs typically require replacement every 100 hours of operation. Replace the damaged bracket with a new one, and re-install the hold-down bolt and the mower deck. Ignition turn switch: You will need to use the ignition starter switch in order to turn your engine on. Inspect cooling fans for mobility, and remove any "baked on" obstructions. If you feel that the mower is beginning to lose traction, turn off the PTO system to disengage the brakes before gently rolling down the incline. Fort Recovery, Ohio 45846. Table 1 Most common troubleshooting solutions applicable for all Grasshopper Mower models. Over- or under-inflated tires can have a substantial effect on traction and quality of cut, including levelness of cut and longevity of blades. Replace inner air filter and pre-filter/pre-cleaner at prescribed service intervals. What keeps the top half of the clutch from spinning with the bottom pulley, Oct 31, 2016 by Mine just would not carry the current. The decks are an important part of a mower and are often added to lawn tractors as well. I'll probably still use a hose but will avoid hitting the actuator in the future. The two shorter blades attached in the mower, and . To replace the rod, first remove the hex nut on the front adjustment rod. Be sure to check your instruction manual prior to repair, as the cable replacement steps will vary by model. DudLee Brennfoerder, I put a new idle belt on my craftsman mower but the clutch won't work,I can switch gears while the clutch is out and have no brakes,what did I do wrong,mine is a manual clutch. Deck Always clean the underside of the mower deck frequently during the mowing season, and give it a thorough cleaning before winter storage to prevent rust. Remove and clean the pre-filter or pre-cleaner. For even more detail and a visual step-by-step guide make sure to watch the FrontMount video above. 3) Tighten the self-tapping screws. Stop the wheel of the mower properly. Refer to your owner's manual for specific instructions on the proper care and replacement of the filter. May 23, 2018 by Here is what fixed it. I got new switch, but before I installed it, I hot wired it, it worked again, w the old switch, it worked. Im having the exact same issue on the same model and year. Replace the damaged bracket with a new one, and re-install the hold-down bolt and the . Call Us: 479-646-5102. To check . DudLee Brennfoerder, My pto clutch kicks in blades turn and they shut off does it need adjustments Sears ridwr5, Aug 14, 2019 by To make it easier, the decks on Grasshopper mowers can be lifted to a vertical position, thus making the machine take up a lot less space in a garage or on a trailer. The nut had tightened itself which basically locks up the deck because the actuator rod could not rotate relative to the lever it is attached to! Perform all other maintenance as recommended in operator's manual. Heavy-duty Deck: Extra-deep, 5.5-inch deck is fabricated from heavy-gauge formed steel with a reinforced anvil edge Specially designed cutting chambers enhance airflow for better cut quality Deck easily converts from side discharge to optional Down Discharge mulching or PowerVac collection Sentry spindles with massive, 8-inch flanges anchored in a 6-bolt pattern, spread the force of . One of the most important is leveling your deck. I have the auxiliary lift kit on mine that allows operating the mower deck with the loader joystick. It will not start with the PTO engaged (good), but that tells me that there is a good connection somewhere. Thanks curbman. DieselDennis: Posted 8/28/2018 21 . This is a Scott's 2048. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. Instead, consult your owner's manual for recommended tire pressure. Solution. Have a 727 grasshopper that once again has a powerfold problem. As far as possible, avoid steep inclines and areas next to lakes or water bodies. Fuel Different grades of fuel are used for warm and cold weather operation. Tools : two 3/4 inch wrenches. I've tried turning the height adjusting knob but its hard to turn clock wise. Over- or under-inflated tires can have a significant impact on traction, maneuvering and cut quality. Looking for more in-depth information? @ggfilthy. Do not over-grease. Kevlar-type cord belts are designed to perform throughout multiple seasons in flat-plane deck designs, such as with Grasshopper mower decks. In case the lift linkage is not connected to the lower arm, it could be the reason behind the deck's movement issues. 8/19/20. Step cutting is sharp ridges left in the lawn surface. So i disengaged the pto clutch connection (yellow insulated wires ) or harness and I can pull PTO and she doesn't blow any fuse and she stays running????? NOTE: Do not use compressed air to clean the pre-filter or pre-cleaner. Drive system fluid level might be low. Sharpen blades regularly, and check for balance and levelness. Phone (620) 345-8621 Fax (620) 345-2301 Price $7.00 Form 172217-090508 Printed in U.S.A. ; Page 2 Therefore, safety is of the utmost importance. ken craft, Sep 22, 2016 by Discard and replace with OEM-specified replacement blades. We have created a maintenance table showing maintenance activities over certain period of time. Pull it downward, toward the front of the mower, until it rests on the metal above the mower's wheel. Exterior Cleaning Give your mower a good cleaning before winter storage, removing any dried grass and dirt from crevices, and use a solvent such as WD-40 to remove any oil or gas stains. Fuel filter Refer to your owner's manual for specific instructions regarding the proper care and replacement of the filter. Thoroughly clean all accessible points and remove dried grass and dirt from crevices; a lightly oiled shop towel will help remove stubborn deposits. I unplugged the switch and plugged it back in. Plugging can include both fuel filters and fuel lines. Tires are likely to lose traction on inclines and wet surfaces can make matters worse so always ensure that your lawn is dry before you attempt to mow, especially on uneven terrain. Slide the lever forward or back, observing how the deck height changes when you perform that action. Lubricate mower and change air filters at the intervals recommended in your Operator's Manual. I truly believe your switch is shot or the off /on switch are reversed. Tractor. Our printed literature provides everything you need, from information to product specifications and more. In addition to a spreader bar, you can also opt for a drawbar. Sharpen blades often at least after every eight hours of use. Fortunately, most of these problems are fixable without you having to take your unit to a service center. Haven't had a problem since. Keep the battery charged to keep your Grasshopper ready all year long. Change the oil at recommended intervals using the proper grade of oil, and always use OEM filters. Use extra caution when servicing systems that utilize separate pumps and wheel motors and high-pressure lines to avoid injury. Tractor. As long as the engine is running it will stay up. For oiled-foam pre-cleaners, wash thoroughly and apply a light coating of oil. Step 2 - On a flat, level surface, check your tire pressure and air up if necessary. Be sure to check your instruction manual prior to repair, as the cable replacement steps will vary by model. For a better experience, please enable JavaScript in your browser before proceeding. However, if the bracket becomes damaged, it will impact the decks ability to move. SHARON BROOKS, Bad switch, or wires are switched on pro switch. My zero turn turned the bades on while I was going down the road. Grab onto the underside of the deck with both hands, bend your knees and then stand up to begin lifting the deck. A mower cover is available for all Grasshopper models (PN 420085) if the mower is stored in an area exposed to the elements. Gently pull both levers backwards towards yourself in order to initiate the backward movement and gradually push the levers forward once youve attained the required position.